Home

Custom Powder R&D

One-stop solution for equipment, powders, and processes

Custom Powder R&D Process

Demand Research 
Composition Design
Powder Engineering
Process Adaptation
Processing Modification
Practical Validation
Standard Certification

Demand Research

“Deeply explore pain points in end-user (Industries such as aerospace, medical, and molding), translate vague application scenarios into quantifiable performance metrics (e.g., maximum temperature resistance, fatigue life, cost ceilings), to define the R&D direction and competitive differentiation.”

Composition Design

Construct alloy systems based on research metrics; utilize computational materials science to simulate phase transformations and crack sensitivity under rapid solidification, theoretically screening for the optimal formula that balances “printability” with “final performance.”

Powder Engineering

Produce specialized powders via gas atomization or PREP methods; strictly control sphericity, particle size distribution (e.g., 15-45μm), hollow powder rate, and oxygen content to ensure excellent flowability and spreading consistency.

Melting & Alloying
Melting & Alloying
Atomization
Atomization
Sieving & Classification
Sieving & Classification
Morphology Optimization
Morphology Optimization
Process Adaptation

Process Adaptation

Develop parameter windows (laser power, scan speed, etc.) on specific equipment to address defects like lack of fusion, balling, and hot cracking; establish a robust manufacturing process range to achieve dense forming.

Post-Processing Modification

Develop heat treatment regimes such as stress relief annealing, Hot Isostatic Pressing (HIP), and solution aging; eliminate anisotropy and residual stresses, optimize microstructures, and ensure basic mechanical properties meet or exceed traditional forged/cast standards.

Post-Processing Modification

Practical Validation

Transition from lab standard specimens to real-world complex structural parts; conduct simulated condition tests (thermal cycling, corrosion, vibration) and installation trials (e.g., engine bench tests, pre-clinical studies); collect failure data for reverse iteration and optimization to ensure engineering reliability.

Standard Certification

Based on comprehensive validation data, build material fingerprint databases; pass industry-authoritative certifications (NADCAP, FDA, ASME, etc.); formulate enterprise/industry/national standards (ASTM/ISO/GB) to finally achieve mass production and market access.

Standard Certification(1)

Custom User Case

Forgecise has successfully delivered custom materials for clients across aerospace, medical, automotive, and molding industries. We transform unique challenges into high-performance solutions that drive innovation and superior results.

MS1 (18Ni300) Maraging Steel Powder Forgecise Metal Powder for Selective Laser Melting (SLM) 3D printing Metal Additive Manufacturing
User case 1
Forgecise 316L Stainless Steel Metal Powder for Selective Laser Melting (SLM) 3D printing Metal Additive Manufacturing
User case 2
Forgecise TC4 (Ti₆Al₄V) Titanium Alloy Powder for Selective Laser Melting (SLM) 3D printing Metal Additive Manufacturing
User case 3
Forgecise Cera Al₂O₃ (Alumina) Ceramic Paste for Stereolithography (AMC) 3D Printing Additive Manufacturing Material
User case 4

Ready to Make Your Specialized Material?

 Contact us for a free consultation and let’s engineer the perfect powder solution for your project.

Get in touch

This field is required.
This field is required.
This field is required.